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You are here: Home / Total Productive Maintenance

Total Productive Maintenance

Total Productive Maintenance (TPM) is a series of methods that ensure every piece of equipment in a production process is always able to perform its required tasks so that production is never interrupted. It is a comprehensive, team-based, continuous activity that enhances normal equipment-maintenance activities and involves every worker. TPM focuses on eliminating:

  • Downtime
  • Performance Losses
  • Yield Losses

All flow of the product and ‘lean manufacturing’ improvements are impossible to achieve if there is a lot of equipment downtime. Eliminating downtime becomes a shared goal for the plant and the organization and it is achieved by:

  • Improving equipment condition (original condition)
  • Shifting some basic maintenance to production (autonomous maintenance)
  • Improving and sustaining preventative maintenance (PM program and schedules)
  • Creating teams to solve problems (continuous improvement)

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Success Story
Improvements and Expansion Helps Propel the “Fairy Godmother of Fire” to New Heights

Tim and Voni Flaherty met while attending law school in Chicago and started a grand adventure that has seen them explore a variety of career opportunities. Having gone from law to banking to general management at Caterpillar, it was while living in San Antonio a few years ago that

Increased Sales
$5M
Retained Sales
$2M
Jobs Saved
16
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27
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  • COVID-19 Resources
    ▼
    • Main COVID page
    • Product & Services Directory
    • Critical Supply List – Manufacturing Specs
    • Cybersecurity
    • Health and Safety in the Workplace
    • Loans & Financial Resources
    • National/International Resources
    • State Resources
    • Supply Chain
  • About Us
    ▼
    • Staff and Locations
    • Board of Directors
    • Partners
    • Manufacturing Minutes Newsletter
    • Videos
    • Webinars
    • Success Stories
    • Congressional District Fact Sheets
  • Services
    ▼
    • Cybersecurity
    • Continuous Improvement
    • Technology Acceleration
    • Supplier Development
    • Sustainable Practices
    • Workforce Development
    • Online Programs
  • Events
  • Small Manufacturer’s AdvantEDGE
  • Manufacturers Connect