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You are here: Home / Total Productive Maintenance

Total Productive Maintenance

Total Productive Maintenance (TPM) is a series of methods that ensure every piece of equipment in a production process is always able to perform its required tasks so that production is never interrupted. It is a comprehensive, team-based, continuous activity that enhances normal equipment-maintenance activities and involves every worker. TPM focuses on eliminating:

  • Downtime
  • Performance Losses
  • Yield Losses

All flow of the product and ‘lean manufacturing’ improvements are impossible to achieve if there is a lot of equipment downtime. Eliminating downtime becomes a shared goal for the plant and the organization and it is achieved by:

  • Improving equipment condition (original condition)
  • Shifting some basic maintenance to production (autonomous maintenance)
  • Improving and sustaining preventative maintenance (PM program and schedules)
  • Creating teams to solve problems (continuous improvement)

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Success Story

Success Story
Colorado-Based Natural Skincare Company Spinster Sisters Turns to Local MEP Center to Increase Throughput and Meet Hand Sanitizer Demand

In the early 90s, Kelly Perkins had growing concerns about the toxic chemicals being used in everyday products and decided to do something about it. Instead of using popular ingredients like triclosan, which has since been banned, Kelly started making soaps out of things like olive oil and fermented

Increased Sales
50,000
Retained Sales
68,000
Cost Savings
24,000
Jobs Saved
2
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  • About Us
    ▼
    • Staff and Locations
    • Board of Directors
    • Third Party Providers
  • Services
    ▼
    • Cybersecurity
    • Continuous Improvement
    • Technology Acceleration
    • Supplier Development
    • Sustainable Practices
    • Workforce Development
    • Online Programs
  • Events
  • News & Resources
    ▼
    • Manufacturing Minutes Newsletter
    • Success Stories
    • Colorado Manufacturing Data Dashboard
    • Congressional District Fact Sheets
  • Manufacturers Connect